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Utility Water Treatment

Cooling Towers & Boilers

Pre-Condition, Re-condition and Re-Purposing of Utility Water
Remove Of Hardness & Turbidity
Removal Of Bacteria, Algae,slime, Micro-Organisms Disinfection And Microbial Control
Removal & Separation-Salts Of Calcium + magnesium + Silica + Phosphate + sulphates + Flourides + Nitrates
Aid Descaling Of Utilities Like Cooling Tower , Chillers And Boilers
Achieving Higher Cycles Of Concentrations (CoC) With Reduced Risk Of Corrosion, Scaling ANd Fouling Tendancies
Utility Water Challenges

Impaired Heat Transfer because of Biofilm and Fouling

- Development of Organic and Inorganic complexes, micro-algae and fungi, micro-organisms forming a slime layer over time

Increased Consumption and Costs of Dosing Chemicals

- pH Adjusters, Phosphonate Sequestrates, Polymer dispersants, Algaecides and Biocides; which in turn also increases the ORP within the cooling water system

Continuous damage to Cooling tower and Reduced Life

- Depletion of capital investment and higher overall operational costs

The Solution- Futura Utility WTPs
Futura Utility Wastewater Treatment Plants (UWTPs) are innovative and truly versatile systems for the effective treatment of diverse list of objectives and problem statements. Our UWTPs are continuous, totally compact, skid based and self-contained, covered, single-piece packaged system for inline Utility wastewater treatment.
Ours uses an electrochemical oxidation process where we electrolytically oxidize a sacrificial anode to release metal ions that form coagulants, destabilizing contaminants, and breaking emulsions. This coagulation forms flocculants that float to the surface for removal. These floating sludge layer can be easily skimmed off by deployment of our Enhanced Dissolve Air Flotation (DAF). Optionally the entire sludge slurry can be fed to either a plate and frame type Filter Press or a Dewatering Screw Press
The final output from our UWTP plant is as good as regular utility water and it can directly be re-used in cooling systems, irrigation, boiler requirement among other uses. Our cutting-edge, ‘off-the-shelf’ modular UWTPs are tailored to end-user requirements to offer environmentally friendly, legislation-compliant solutions that are simple to install, easy to operate and economical to maintain. The unique design of our reactor have no internal mechanical moving parts apart from pumps which mean the plant requires minimal maintenance and supervision, making it easy to run. FUTURA is diligent in ensuring our customers’ sites are environmentally compliant and that the right level of protection is in place.
Derived Efficiencies
Parameters
pH
BOD ppm
COD ppm
TSS ppm
Oil & Grease ppm
Ammoniacal Nitrogen ppm
TBC cfu
INLET to UWTP

6.50 – 8.50

< 800

< 2500

< 500

< 50

< 50

106
OUTLET from UWTP

6.50 – 8.50

< 10

< 20

< 10

< 1

< 1

106
Benefits and Advantages

Outlined below are some notable advantages of incorporating Futura modular Water Treatment Plants (WTPs) in Utility Water Treatment:

  • Keep OPEX low and Operating Efficiencies High
  • Simplest, Easiest, Ultra-Compact and Lowest Cost of Treatment for Utility
    Wastewater (up to 2500 ppm COD)
  • Removes any Dust, Silica and Fine Particulate matter
  • Inhibits Micro-Organisms growth and Biofouling
  • Reduces Hardness & Turbidity by over 60% and 90% respectively
  • Enables on-site treatment without necessitating treatment in the ETP
  • Removes any Heavy Metals / Metallic impurities
  • Reduces ORP levels to maintain low rate of scaling and fouling
  • Reduces Dissolved Gases, Odour and Colour in the water stream if any
  • Effectively Reduces Corrosion and Scaling in Downstream Equipment / Longer Life
  • Removal of Organic & Inorganic Complexes and Bio-Polymers
  • Maintain High Water Efficiencies and Increased Performance of Cooling Towers &
    Boilers
Capacities & Models
WTPs are fully modular and skid mounted units requiring an ultra-low footprint. Our typical 5000 LPH capacity requires 3 m X 6 m footprint on the floor. Module capacities range from 1000 LPH upto 10000 LPH. All modules are standard designs, pre-fabricated, assembled, pre-wired at our workshop and delivered at your sites.
Futura Wastewater Treatment Plants (WTPs) are renowned for their effectiveness in addressing the issue of recycling and reusing utility water. By implementing Futura WTPs, it’s possible to reduce the burden on Effluent Treatment Plants (ETPs) that typically handle utility water.